Graphite materials are widely utilized as EDM electrodes for fabricating molds for die-casting, plastics, and more.
Graphite electrode materials for EDM are widely used as EDM electrodes in the manufacturing process of various molds, such as plastic molds, die-casting molds, forging molds, and press molds, from large to small precision ones.
Compared to copper electrodes, graphite electrodes have excellent machining performance and do not produce burrs, making it possible to increase speed in both machining and EDM.
In this way, graphite electrode materials for EDM can greatly contribute to cost reduction and quality improvement as well as lead time reduction in a wide range of markets from mold manufacturing to parts processing.
1. No burr generation
No burrs are generated during graphite machining, eliminating the need for deburring work required with copper. Therefore, automation is possible.
2. Reduced machining time
Compared to copper, graphite has a cutting resistance of about 1/5 to 1/10, which provides good machinability and reduces machining time.
In addition, it can be processed with small-diameter end mills and integrated electrodes can be manufactured.
3. Light weight and easy handling
The weight of graphite is about 1/5 of copper, making it easy to handle.
4. Capable of fine shape machining
Graphite has lower cutting resistance than copper, and residual stress generation can be suppressed, so it is less deformation even in fine shapes.
1. Shorter processing time
Graphite has excellent heat resistance and can carry a higher current than copper, which can reduce the machining time by 30-50% or more.
2. lower wear
Due to the excellent heat resistance of graphite, wear caused by heat during discharge is lower than that of copper.
3. Reduction of discharge time by integrating electrodes
Graphite, which can be machined with an integrated electrode, can reduce EDM time compared to copper (which requires a split electrode).
4. Less thermal deformation
The coefficient of linear expansion of graphite is about 1/4 that of copper, which means that it is less likely to be deformed by heat and has excellent dimensional accuracy.
The TTK grade developed by Toyo Tanso has an ultra-fine particle structure of micron order.
This feature enables sharp edges, reduced electrode wear, and improved surface roughness and surface accuracy in electrode cutting, wire EDM, and die-sinking EDM, which could not be achieved with conventional graphite materials.
Toyo Tanso offers a wide range of EDM materials, from rough processing to precision processing, to meet the various needs of our customers.
Grade Microstructure Bulk Density（Mg/m3） ISEM-8 1.78 63 ISO-63 1.78 1.78 1.77 18.0
Average Grain size（μm）
1. The figures above are typical values, and are not guaranteed.
2.For the size, please refer to the property data of isotropic graphite.